HEATBOLT
Power Supply
| Model | HeatBolt – 30 | |||
|---|---|---|---|---|
| Body Type | Power supply and chiller integrated system. All-in-one (No additional chiller or external water source required) |
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| Input AC Power | 380V/440V/480V Free Voltage 3 Phase, 50/60Hz |
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| Input AC Current | 43 amps @ 480V 47 amps @ 440V 54 amps @ 380V |
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| Continuous Output Power Max. Output Power |
30/50 kW | |||
| Frequency Range | 1 ~100kHz | |||
| Output Power Regulation Range | 2 ~100% | |||
| Power Supply Efficiency | >95% | |||
| Cooling Water Pressure | 2.5~6.0 bar | |||
| Cooling Water Inlet Temp | Max. 37°C | |||
| Cooling Water Consumption | 35 liter/min | |||
| Weight | 450kg ±10% | |||
| Dimensions ( W x D x H ) | 670mm(W) * 1300mm(D) * 1350(H) ±10% | |||
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| Front | Back | |||
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| General Drawing | Left | Right | ||
Features
- IGBT (Insulated – Gate Bipolar Transistor) transistor technology and ZCS (Zero Current Switching) control
- Integrated matching transformer and automatic frequency adjustment
- PLC control and 12-inch HMI touch display panel
- Cooling water real-time monitoring (temperature and flow rate)
- Display of output frequency, power, voltage and current
Selectable modes of operation
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- Alarm mode
- Event mode
- Protection
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- Modular inverter technology
- Simple operation and handling
- Efficiency level >95% (inverter output)
- Precision energy dosing (±2%)
- High speed control unit (cycle time <5ms)
- Requires almost zero maintenance
- All power details based on 100% duty cycle
Features
- IGBT (Insulated Gate Bipolar Transistor) transistor technology and ZCS (Zero Current Switching) control
- Integrated matching transformer and automatic frequency adjustment
- PLC control and 12-inch HMI touch display panel
- Cooling water real-time monitoring (temperature and flow rate)
- Display of output frequency, power, voltage and current
- Selectable modes of operation
-
-
- Alarm mode
- Event mode
- Protection
-
-
- Modular inverter technology
- Simple operation and handling
- Efficiency level >95% (inverter output)
- Precision energy dosing (±2%)
- High speed control unit (cycle time <5ms)
- Requires almost zero maintenance
- All power details based on 100% duty cycle
Work Coils
The induction work coil, also known as the inductor, is the component in an induction heating system that defines how effectively and efficiently the work piece is heated.
| Bolt Heater Work Coil Sizes | |||||
|---|---|---|---|---|---|
| Number | Bolt Hole Inner Diameter |
Part Number ⓒ→ⓑ→ⓐ |
Work Coil Outer Diameter[C] |
Heating Length ±10%[B] |
Total Length ±10%[A] |
| #1 | 10mm | WC09-0300-0600 | 9mm | 300mm | 600mm |
| #2 | 12mm | WC11-0300-0600 | 11mm | 300mm | 600mm |
| #3 | 15mm | WC14-0300-0600 | 14mm | 300mm | 600mm |
| #4 | 19mm | WC18-0300-0600 | 18mm | 300mm | 600mm |
| #5 | 19mm | WC18-0500-0900 | 18mm | 500mm | 900mm |
| #6 | 21mm | WC20-0300-0600 | 20mm | 300mm | 600mm |
| #7 | 21mm | WC20-0500-0900 | 20mm | 500mm | 900mm |
| #8 | 21mm | WC20-0900-1200 | 20mm | 900mm | 1200mm |
| #9 | 24mm | WC23-0300-0600 | 23mm | 300mm | 600mm |
| #10 | 24mm | WC23-0500-0900 | 23mm | 500mm | 900mm |
| #11 | 24mm | WC23-0900-1200 | 23mm | 900mm | 1200mm |
| #12 | 27mm | WC26-0300-0600 | 26mm | 300mm | 600mm |
| #13 | 27mm | WC26-0500-0900 | 26mm | 500mm | 900mm |
| #14 | 27mm | WC26-0900-1200 | 26mm | 900mm | 1200mm |
| #15 | 31mm | WC30-0500-0900 | 30mm | 500mm | 900mm |
| #16 | 31mm | WC30-0900-1200 | 30mm | 900mm | 1200mm |
| The inductor is a consumable item. Other sizes and special inductors not shown in the table can also be manufactured. | |||||
Bolt Heating Coil
Order Number: WCXX-XXXX-XXXX
Nut Heating Coil
Order Number: NH-XX
Flexible Coi
Order Number: FC-XX
Current Transformer(C/T)
The Current Transformer(C/T) is designed to produce an alternating current in its secondary winding, proportional to the current measured in its primary.
The portable transformer is available in a rectangular or a toroidal shape and style.
The rectangular shape of portable transformer is suited for higher output power rated while the toroidal style portable transformer is lighter than the rectangular style and is used for lower output power
| Model | CT-S | CT-L |  |
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|---|---|---|---|---|
| Size | 102mm(W) x 102mm(H) x 220mm(D) ±10% | 118mm(W) x 118mm(H) x 230mm(D) ±10% | ||
| Weight | 6kg ±10% | 8kg ±10% | ||
| Drawing |  |
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Front | Top |
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| Front | Side |
Note: If bolt is non magnetic e.g. Inconel 718, CT-L is strongly recommended
Power Output Cable
The power output cable is ideal when a heating operation needs to perform away from the power supply. The power output cable efficiently transfers high frequency induction energy from the power supply to the induction coil where the heating process takes place.
| Type | Dry Type Litz Wire Power Output Cable for Minimum R. F. Radiation Interference |  |
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|---|---|---|---|---|
| Part Number | POC – 6M | POC – 9M | POC – 12M | |
| Length | 6M | 9M | 12M | |
Note: Other sizes are available upon request.
Features
- Power output cables minimize electrical resistance and are made easy for workers to handle.
- The litz wire of the power output cable is electrically designed to suppress the increase in AC resistance, preventing
the coil temperature from rising due to the epidermal and proximity effects unique to induction heating. - The thickness of the output cable has been minimized to facilitate work
- Quick type buss bar connector was applied so that the terminal of the output cable can be easily connected to the
main body.
Storage Cabinet
Store essential parts and consumables for your work safely and conveniently. All of the following items are stored in
the cabinet : The storage cabinet is made very robust and safe for the heavy duty site
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Part Number : SC-1300-V02 DIMS 1300mm(W) * 750mm(D) * 1500mm(H) ±10% Weight 250kg ±10% |
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|---|---|---|---|---|
| Description | Remark | QTY | ||
| Electric Wire | 25SQ * 3P * 20M (AWG 3) | 1 | ||
| C Type Earth Clamp | 5M | 1 | ||
| Remote Controller | 5M | 1 | ||
| Front | Inside | Electric Tape | EA | 1 |
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Ring Terminal | EA | 10 | |
| Electrical Insulating Sleeves | EA | 10 | ||
| Thermal Insulating Tape | EA | 1 | ||
| Spanner and Torque Wrench | EA | 2 | ||
| T Handle Hex Key | EA | 1 | ||
| User Manual | EA | 1 | ||
| General Drawing | Warranty Certificate | EA | 1 | |
