HEATBOLT

Power Supply

Work Coils

Current Transformer(C/T)

Power Output Cable

Storage Cabinet

Power Supply

Model HeatBolt – 30
Body Type Power supply and chiller integrated system. All-in-one
(No additional chiller or external water source required)
Input AC Power 380V/440V/480V Free Voltage
3 Phase, 50/60Hz
Input AC Current 43 amps @ 480V
47 amps @ 440V
54 amps @ 380V
Continuous Output Power
Max. Output Power
30/50 kW
Frequency Range 1 ~100kHz
Output Power Regulation Range 2 ~100%
Power Supply Efficiency >95%
Cooling Water Pressure 2.5~6.0 bar
Cooling Water Inlet Temp Max. 37°C
Cooling Water Consumption 35 liter/min
Weight 450kg ±10%
Dimensions ( W x D x H ) 670mm(W) * 1300mm(D) * 1350(H) ±10%
Front Back
General Drawing Left Right

Features

  • IGBT (Insulated – Gate Bipolar Transistor) transistor technology and ZCS (Zero Current Switching) control
  • Integrated matching transformer and automatic frequency adjustment
  • PLC control and 12-inch HMI touch display panel
  • Cooling water real-time monitoring (temperature and flow rate)
  • Display of output frequency, power, voltage and current
  • Selectable modes of operation
        • Alarm mode
        • Event mode
        • Protection
  • Modular inverter technology
  • Simple operation and handling
  • Efficiency level >95% (inverter output)
  • Precision energy dosing (±2%)
  • High speed control unit (cycle time <5ms)
  • Requires almost zero maintenance
  • All power details based on 100% duty cycle

Features

  • IGBT (Insulated Gate Bipolar Transistor) transistor technology and ZCS (Zero Current Switching) control
  • Integrated matching transformer and automatic frequency adjustment
  • PLC control and 12-inch HMI touch display panel
  • Cooling water real-time monitoring (temperature and flow rate)
  • Display of output frequency, power, voltage and current
  • Selectable modes of operation
        • Alarm mode
        • Event mode
        • Protection
  • Modular inverter technology
  • Simple operation and handling
  • Efficiency level >95% (inverter output)
  • Precision energy dosing (±2%)
  • High speed control unit (cycle time <5ms)
  • Requires almost zero maintenance
  • All power details based on 100% duty cycle

Power Supply

Work Coils

Current Transformer(C/T)

Power Output Cable

Storage Cabinet

Work Coils

The induction work coil, also known as the inductor, is the component in an induction heating system that defines how effectively and efficiently the work piece is heated.

Bolt Heater Work Coil Sizes
Number Bolt Hole
Inner Diameter
Part Number
ⓒ→ⓑ→ⓐ
Work Coil
Outer Diameter[C]
Heating Length
±10%[B]
Total Length
±10%[A]
#1 10mm 10MM300 9mm 300mm 600mm
#2 10mm 10MM600 9mm 600mm 900mm
#3 12mm 12MM300 11mm 300mm 600mm
#4 12mm 12MM600 11mm 600mm 900mm
#5 15mm 15MM300 14mm 300mm 600mm
#6 15mm 15MM600 14mm 600mm 900mm
#7 18mm 18MM300 17mm 300mm 600mm
#8 18mm 18MM600 17mm 600mm 900mm
#9 18mm 18MM900 17mm 900mm 1200mm
#10 21mm 21MM300 20mm 300mm 600mm
#11 21mm 21MM600 20mm 600mm 900mm
#12 21mm 21MM900 20mm 900mm 1200mm
#13 24mm 24MM300 23mm 300mm 600mm
#14 24mm 24MM600 23mm 600mm 900mm
#15 24mm 24MM900 23mm 900mm 1200mm
#16 27mm 27MM300 26mm 300mm 600mm
#17 27mm 27MM600 26mm 600mm 900mm
#18 27mm 27MM900 26mm 900mm 1200mm
#19 31mm 31MM300 30mm 300mm 600mm
#20
31mm 31MM600 30mm 600mm 900mm
#21 31mm 31MM900 30mm 900mm 1200mm
The inductor is a consumable item. Other sizes and special inductors not shown in the table can also be manufactured.

Bolt Heating Coil

Order Number: WCXX-XXXX-XXXX

Nut Heating Coil

Order Number: NH-XX

Flexible Coi

Order Number: FC-XX

Power Supply

Work Coils

Current Transformer(C/T)

Power Output Cable

Storage Cabinet

Current Transformer(C/T)

The Current Transformer(C/T) is designed to produce an alternating current in its secondary winding, proportional to the current measured in its primary.
The portable transformer is available in a rectangular or a toroidal shape and style.
The rectangular shape of portable transformer is suited for higher output power rated while the toroidal style portable transformer is lighter than the rectangular style and is used for lower output power

Model CT-S CT-L
Size 102mm(W) x 102mm(H) x 220mm(D) ±10% 118mm(W) x 118mm(H) x 230mm(D) ±10%
Weight 6kg ±10% 8kg ±10%
Drawing Front Top
Front Side

Note: If bolt is non magnetic e.g. Inconel 718, CT-L is strongly recommended

Power Supply

Work Coils

Current Transformer(C/T)

Power Output Cable

Storage Cabinet

Power Output Cable

The power output cable is ideal when a heating operation needs to perform away from the power supply. The power output cable efficiently transfers high frequency induction energy from the power supply to the induction coil where the heating process takes place.

Type Dry Type Litz Wire Power Output Cable for Minimum R. F. Radiation Interference
Part Number POC – 6M POC – 9M POC – 12M
Length 6M 9M 12M

Note: Other sizes are available upon request.

Features

  • Power output cables minimize electrical resistance and are made easy for workers to handle.
  • The litz wire of the power output cable is electrically designed to suppress the increase in AC resistance, preventing
    the coil temperature from rising due to the epidermal and proximity effects unique to induction heating.
  • The thickness of the output cable has been minimized to facilitate work
  • Quick type buss bar connector was applied so that the terminal of the output cable can be easily connected to the
    main body.

Power Supply

Work Coils

Current Transformer(C/T)

Power Output Cable

Storage Cabinet

Storage Cabinet

Store essential parts and consumables for your work safely and conveniently. All of the following items are stored in
the cabinet : The storage cabinet is made very robust and safe for the heavy duty site

Part Number : SC-1300-V02
DIMS 1300mm(W) * 750mm(D) * 1500mm(H) ±10%
Weight 250kg ±10%
Description Remark QTY
Electric Wire 25SQ * 3P * 20M (AWG 3) 1
C Type Earth Clamp 5M 1
Remote Controller 5M 1
Front Inside Electric Tape EA 1
Ring Terminal EA 10
Electrical Insulating Sleeves EA 10
Thermal Insulating Tape EA 1
Spanner and Torque Wrench EA 2
 T Handle Hex Key EA 1
User Manual EA 1
General Drawing Warranty Certificate EA 1